Cap front embroidery size
A cap front embroidery design is usually 4 to 5 inches (100–125 mm) wide and no more than about 2–2.25 inches (50–57 mm) tall, centered on the front panel just above the brim. Low-profile caps take slightly less height.
- 4–5 in wide
- 100–125 mm
- 5×7" hoop
- Structured cap
Cap front size at a glance
- Width
- 4–5 in (100–125 mm)
- Height
- up to about 2–2.25 in (50–57 mm) tall
- Position
- Centered on the front panel, just above the brim.
- Typical design
- 4.25 × 2 in (108 × 51 mm)
- Stitch count
- About 3,100–5,300 stitches at the typical size, from open to fully filled
- Smallest common hoop
- 5×7"
- Backing
- Cap backing (heavy tear-away) on structured cap
- Smallest lettering
- About 6–10 mm capitals on this surface
Tips for this placement
- Sew from the center out and from the bottom up, so the cap front doesn't pucker.
- Keep fine lettering at least about 6 mm (0.25 in) tall on caps; the curve swallows small text.
- Structured caps hold more stitches; unstructured dad hats need lighter designs.
Common on
Baseball caps · Trucker hats · Dad hats · Visors
Make the file
Your logo at 4.25 × 2 in, ready to stitch
Upload the artwork, set the width to 4.25 in and the digitizer builds stitches, underlay and density for exactly this size. Check the sew-out, then download DST, PES, JEF or any other format.
Sizes for every spot
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Cap front size questions
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What size is a cap front embroidery design?
A cap front embroidery design is usually 4 to 5 inches (100–125 mm) wide and no more than about 2–2.25 inches (50–57 mm) tall, centered on the front panel just above the brim. Low-profile caps take slightly less height.
What size is a hat logo?
Most hat logos are 4 to 4.5 inches wide and about 1.75 to 2.25 inches tall. Some caps take up to 5 inches wide.
Do I need a cap frame?
For structured caps on a multi-needle machine, a cap frame gives the best result. Flat hoops work for unstructured caps and some home machines.
What size should I digitize the design at?
Digitize it at the final size, here about 4.25 × 2 in, rather than resizing a finished file: the stitches, density and underlay are then calculated for that size.
The right size, the first time
Sign up free, upload your logo, set the size and see exactly how it will stitch before you hoop anything.